discussion / Camera Traps  / 21 January 2025

Corrodible Burn Pin Mechanism: How Does It Work?

Hi everyone!

I came across information that Wildlife Computers offers a release mechanism with their compact satellite pop-up tags. It uses a corrodible burn pin that releases the tag from the tether on a preprogrammed date.

Does anyone have insights into how this mechanism works? Additionally, is it something that can be replicated or adapted for other applications?

Looking forward to your thoughts!




Rob Appleby
@Rob_Appleby  | He/him
Wild Spy
Whilst I love everything about WILDLABS and the conservation tech community I am mostly here for the badges!!
WILDLABS Author
WILDLABS Research Participant
Variety Hour Regular
Commenter level 4
Conversation starter level 3

Hi @Tides I haven't done any marine tracking per se, so take this with a grain of salt (water!). I believe at least some tags use a similar mechanism to our opendrop design (shameless link), in that a heating element melts something like a nylon line. The 'burn' part of the mechanism you mentioned makes me think of this...however, the 'coorodible' part makes me think it could also involve something like magnesium or steel that will disintegrate when exposed to salt water. I found a couple of descriptions of at least some of the process in articles discussing similar devices:

From: Musyl, M. K., Domeier, M. L., Nasby-Lucas, N., Brill, R. W., McNaughton, L. M., Swimmer, J. Y., ... & Liddle, J. B. (2011). Performance of pop-up satellite archival tags. Marine Ecology Progress Series, 433, 1-28. 

"...the PSAT remains attached until its programmed pop-up date, at which time an electrolytic breakaway pin in the nosecone corrodes, releasing the PSAT from its tether. The PSAT floats to the surface, and data transmission commences." (p. 2).

From: Lear, K. O., & Whitney, N. M. (2016). Bringing data to the surface: recovering data loggers for large sample sizes from marine vertebrates. Animal Biotelemetry, 4, 1-10.

"Float packages were attached to the first dorsal fin of sharks using a tether made of plastic zip ties or monofilament with a builtin galvanic timed release (GTR; International Fishing Devices Inc., Northland, New Zealand), which corrodes in seawater after a set number of days depending on the type of GTR ..." (p. 2).

Intriguing...so at least some devices seem to involve a two-stage process, whereby a pin is somehow exposed to sea water at a pre-determined date and then the pin corrodes. But what exposes the pin? Perhaps this is the 'burn' part - something like heatshrink is melted off via current being run through the pin? And if you are doing that, why not just melt line and have it detach directly? 

So, not entirely sure, and I'd welcome some further information too!

Cheers,

Rob

 

 

Hi @Tides, I have no inside knowledge of the organization but reaching out directly is always a good first step and show of respect :) Most companies don't take kindly to asking about methods to replicate their technology, especially if not approached first. Their website mentions custom/contract engineering services as well. 

Most companies in the tracking field primarily rely on trade secrets for IP protection, in which case it is generally open to be replicated without a license (#notlegaladvice). I did a quick search on their website and USPTO and didn't see anything immediately but please do your own research. 

We are one of the companies that have used @Rob_Appleby burn-wire idea. The deep-sea application adds a lot of complexity I I wonder if it is one of those things where low-cost and reliable are mutually exclusive. @BrettMargoSupplies might have some insights. Cubesat solutions may be applicable. 

The sort that I'm familiar with consists of a metal wire that holds the device fast.  At the appropriate time, a voltage is applied between this wire and a permanent electrode, both being submerged in sea water (that serves as the electrolyte).  This is like electroplating in reverse, so it results in the wire corroding.  After a while (could be a couple of hours), the wire disintegrates, and the device is released.

There is a related type that that consists of a bit of nylon fishing line that is melted through by an electrically heated nichrome wire.  This type can be used in terrestrial applications, but it won't work under water.

It is certainly possible to apply this to your own devices, to take advantage of the reliability, low cost, and absence of moving parts.  However it may need a separate battery to power the release.

This type of release was (is still?) used in the very successful DTAG (Mark P. Johnson and Peter L. Tyack, "DIGITAL ACOUSTIC RECORDING TAG FOR MEASURING THE RESPONSE OF MARINE MAMMALS TO SOUND" IEEE JOURNAL OF OCEANIC ENGINEERING, VOL. 28, NO. 1, JANUARY 2003), to release the tag from the whale.

quote:

An active release is also included consisting of a nickelโ€“chromium wire which seals a valve in the air line to each suction cup. The wire corrodes rapidly in seawater when made anodic and is controlled by a clock circuit in the DTAG.